Aseptic Technologies
Aseptic Technologies is a company dedicated to improving the quality of aseptic operations by providing innovative, user-oriented equipment, devices, and services to the pharmaceutical industry. Founded in 2002 and part of the SKAN Group since 2011, it specializes in aseptic fill & finish solutions, aseptic transfer systems, and the innovation of aseptic filling processes for biopharmaceutical products, including cell and gene therapies. The company supports pharmaceutical and medtech companies worldwide, leveraging expertise in injection molding and manufacturing of ready-to-use devices, with a mission to help pharma companies deliver breakthrough therapies to patients by bringing innovation to aseptic filling operations.
Industries
Nr. of Employees
small (1-50)
Products
Pre-assembled closed polymer vial for cryogenic storage
Ready-to-fill polymer vial with pre-assembled stopper produced in ISO 5, designed to maintain container closure integrity during cryogenic storage and delivered sterilized.
Manual small-scale aseptic filling station
Manual filling station for closed vials suitable for small-batch or autologous workflows enabling rapid small-scale fill & finish operations.
Semi-automated isolator-compatible filling line
Semi-automated filling line intended for scaling from manual to automated production, integrable in isolators or RABS for Grade C installations.
Automated robotic filling line with full IPC
Fully automated robotic fill & finish line with integrated weighing, laser resealing, capping and 100% in-process weight control designed for high-reliability aseptic production.
Aseptic liquid connector and port system
Alpha–beta connector and disposable connector devices enabling validated sterile liquid transfer across containment walls with leak-testability and low dead volume.
Tabletop laser etching system for vials
Laser etching equipment capable of engraving vial collars, compatible with frozen vials for just-in-time labeling and information updates prior to shipping.
Pre-assembled closed polymer vial for cryogenic storage
Ready-to-fill polymer vial with pre-assembled stopper produced in ISO 5, designed to maintain container closure integrity during cryogenic storage and delivered sterilized.
Manual small-scale aseptic filling station
Manual filling station for closed vials suitable for small-batch or autologous workflows enabling rapid small-scale fill & finish operations.
Semi-automated isolator-compatible filling line
Semi-automated filling line intended for scaling from manual to automated production, integrable in isolators or RABS for Grade C installations.
Automated robotic filling line with full IPC
Fully automated robotic fill & finish line with integrated weighing, laser resealing, capping and 100% in-process weight control designed for high-reliability aseptic production.
Aseptic liquid connector and port system
Alpha–beta connector and disposable connector devices enabling validated sterile liquid transfer across containment walls with leak-testability and low dead volume.
Tabletop laser etching system for vials
Laser etching equipment capable of engraving vial collars, compatible with frozen vials for just-in-time labeling and information updates prior to shipping.
Services
Device design and prototyping
Collaborative design and prototyping of single-use devices and product-contact parts with in-house mold design and 3D prototyping in ISO environments.
Precision clean injection molding and RTU assembly
Production of precision single-use components in ISO-certified cleanrooms, including cleanroom assembly, clean packaging and delivery of sterilization-ready RTU assemblies.
Aseptic filling line deployment and qualification
Supply, integration and qualification support for manual to fully automated aseptic filling lines (isolator/RABS-compatible) including rapid deployment options and rental/testing of lines for compatibility studies.
Aseptic transfer system implementation
Provision and support for alpha–beta aseptic liquid connection systems and disposable connector devices enabling validated sterile transfer across containment barriers.
Installation, preventive maintenance and troubleshooting
Service team offering installation, preventive maintenance plans, on-site troubleshooting and qualification support for filling machines and ancillary equipment.
Device design and prototyping
Collaborative design and prototyping of single-use devices and product-contact parts with in-house mold design and 3D prototyping in ISO environments.
Precision clean injection molding and RTU assembly
Production of precision single-use components in ISO-certified cleanrooms, including cleanroom assembly, clean packaging and delivery of sterilization-ready RTU assemblies.
Aseptic filling line deployment and qualification
Supply, integration and qualification support for manual to fully automated aseptic filling lines (isolator/RABS-compatible) including rapid deployment options and rental/testing of lines for compatibility studies.
Aseptic transfer system implementation
Provision and support for alpha–beta aseptic liquid connection systems and disposable connector devices enabling validated sterile transfer across containment barriers.
Installation, preventive maintenance and troubleshooting
Service team offering installation, preventive maintenance plans, on-site troubleshooting and qualification support for filling machines and ancillary equipment.
Expertise Areas
- Aseptic fill & finish for advanced therapies
- Closed-container (pre-assembled polymer vial) fill-through-stopper technology
- Cryopreservation and container closure integrity
- Clean injection molding and single-use component manufacturing
Key Technologies
- Pre-assembled polymer closed vials (COC body, TPE stopper)
- Laser resealing of stopper puncture traces
- Gamma irradiation sterilization
- Cleanroom injection molding (ISO 5–ISO 8)