Sio2 medical products


Manufacturer of medical-grade polymer primary packaging that applies a thin, inert barrier coating to plastic containers to combine glass-like barrier properties with polymer durability. Offers design, prototyping, scale-up manufacturing, and quality/inspection systems for syringes, vials, and blood collection tubes intended for biologics, vaccines, and molecular diagnostics. Operations include cleanroom molding, plasma-enhanced barrier coating, and automated production lines.

Industries

N/A

Nr. of Employees

small (1-50)

Sio2 medical products

2250 Riley Street, Auburn, AL 36832; Phone: 334-321-5000


Patents

Passivation, pH protective or lubricity coating for pharmaceutical package, coating process and apparatus

US-12623813-B2

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Container and cap assembly for cryogenic storage

US-12528084-B2

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SiOx barrier for pharmaceutical package and coating process

US-12257371-B2

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PECVD coated pharmaceutical packaging

US-12239606-B2

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Polymeric surface having reduced biomolecule adhesion to thermoplastic articles and methods of plasma treatment

US-12195603-B2

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Syringe and gasket systems

US-12179002-B2

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Products

Coated pre-filled syringes (polymer, barrier-coated)

Medical-grade polymer pre-filled syringes with an inert interior barrier coating designed to minimize particles, extractables, and breakage while providing dimensional consistency for device compatibility.

Coated polymer vials (lyophilization-capable variants)

Polymer vials with internal barrier coating that provide glass-like barrier properties, flat-bottom options for lyophilization, and resistance to delamination and metal ion leachables.

Blood collection tubes with stabilization preservative

Hybrid polymer blood collection tubes paired with a preservative formulation to stabilize cfDNA/gDNA at ambient temperature for extended periods and preserve RNA for shorter ambient windows.

Customization and hybrid container solutions

Application of barrier coating to varied container geometries and polymers to create hybrid materials combining polymer durability and glass-like barrier characteristics for consumer, diagnostic, and pharmaceutical applications.


Services

Custom container and syringe design including stress analysis, mold flow analysis, and interface optimization for autoinjectors and other devices.

Performance testing, stability/compatibility studies, analytical verification of coatings, and assistance with required certifications and validation activities.

Automated production and coating of syringes, vials, and tubes with capacity scaling and alternative resin qualification for supply assurance.

Expertise Areas

  • Primary packaging for biologics and vaccines
  • Polymer molding for medical devices
  • Barrier coating development for drug-contact surfaces
  • Cold-chain and cryogenic container design
  • Show More (4)

Key Technologies

  • Plasma-enhanced chemical vapor deposition (PECVD)
  • Organosilicate/SiO2-like barrier coatings
  • Cyclic olefin polymer (COP/COC) container materials
  • Precision injection molding under cleanroom conditions
  • Show More (6)

News & Updates

Webinar presenting the blood collection tube preservative and performance characteristics.

Press coverage discussing vaccine vial shortages and alternative container technologies used by vaccine makers.

Article describing industry adoption of non-glass containers to address glass shortages during vaccine rollout.

Peer-reviewed comparative study analyzing heat transfer performance for lyophilization between polymeric and glass vials.

Awards and contracts to accelerate domestic manufacturing capacity and scale-up (cited Operation Warp Speed and government funding announcements).

Department of Defense awards referenced for increased domestic vial manufacturing capacity.

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