Thermal Custom Packaging


Thermal Custom Packaging (TCP) specializes in cold chain transport solutions, insulated containers, phase change materials (PCMs), and innovative packaging designed to ensure safety, efficiency, and environmental sustainability in temperature-sensitive logistics. Serving the medical, military, food industries, and rural healthcare sectors, TCP is committed to creating eco-friendly, reliable, and compliant solutions that support healthcare, disaster preparedness, and defense needs. Their mission is to advance cold chain technology, improve healthcare access in rural areas, and promote environmental responsibility through sustainable packaging and energy solutions.

Industries

health-care
manufacturing
medical-device

Nr. of Employees

small (1-50)

Thermal Custom Packaging


Products

Insulated transport totes (multiple sizes)

Reusable insulated containers designed to pair with PCM refrigerants for refrigerated, frozen and ultra-cold payload transport; available in multiple sizes to accommodate different payload volumes.

Phase change material (PCM) coolant packs

Non-hazardous PCM packs formulated to freeze/hold at specified setpoints (examples: refrigerated 0°C, frozen -7°C/-16°C, ultra-cold -21°C) to provide latent-heat temperature control when paired with insulation.

Medical transport cases with compartmentalization

Hardened transport cases with internal compartments and organizational features for field medical supplies, specimen tubes and medical kits to limit cross-contamination during transport.

Rugged protective cases for military and field use

Impact-resistant, IP-rated hard-shell cases engineered to meet transport and military standards for secure storage and movement of equipment and sensitive items.

Consumer PCM freezer pack

High-performance, non-toxic consumer PCM freezer pack intended for cooler and recreational chilled transport.

Mobile energy case (portable power system)

Waterproof, transportable energy cases integrating lithium iron phosphate battery packs with AC/DC outputs, multiple charging modes (mains, vehicle, solar) and ruggedized packaging for field use.


Services

Consulting to select PCM formulations, insulated tote sizes and packaging configurations for specified payloads and target hold times (medical, vaccine, frozen food).

On-site empirical testing and iterative validation of packaging systems using temperature logging to demonstrate performance under operational conditions.

Design and manufacture of custom internal foam inserts and compartmentalized tote interiors to secure sensitive payloads and reduce contamination risk.

Provision of documentation and training on charging, configuring and operating PCM-based tote systems and recommended pre-analytical sample handling for clinical specimens.

Design and delivery of waterproof, transportable energy cases integrating battery storage, AC/DC outputs and multi-mode charging for field operations.

Expertise Areas

  • Cold-chain logistics for medical and pharmaceutical products
  • Phase change material formulation and PCM-based refrigerant design
  • Vaccine and clinical specimen transport systems
  • Pre-analytical specimen handling and cold-chain requirements
  • Show More (6)

Key Technologies

  • Phase change materials (PCMs)
  • HDPE-encapsulated PCM packs
  • Insulated reusable transport totes
  • Vacuum insulated panels (VIPs)
  • Show More (5)

News & Updates

TCP exhibited new products at EMS World Expo and AACC Annual Meeting, and was a finalist for the 2020 EMS Innovation Award.

Details on TCP's proprietary solutions for safe COVID-19 vaccine storage and transportation, including PC-21 phase change materials.

TCP was recognized as a finalist for their innovative cold chain transport solutions at EMS World Expo.


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