Performing Beyond Limits


PBL is a global leader in designing, manufacturing, and supplying machines and complete systems for the pharmaceutical, consumer, and healthcare sectors. With over 45 years of experience rooted in the Italian Packaging Valley, PBL emphasizes innovation, quality, and tailored solutions, leveraging advanced technologies such as robotics, automation, and artificial intelligence to perform beyond limits.

Industries

health-care
medical-device
software

Nr. of Employees

small (1-50)

Performing Beyond Limits

Rubbiano, Umbria, Italy, Europe


Products

Automatic capsule filling and sealing machine (single-serve formats)

Fully automatic filling and closing machine family for single-serve capsule containers with modular filling/sealing units, dosing for powder/soluble/liquid, thermal sealing options and camera inspection for lid inspection and rejection.

Automatic capsule unscrambler and sorter

Automatic unscrambler machine to rearrange capsules onto production rows for correct feeding to filling machines; compact footprint and fast format change.

Cartoner and wrap-around case packer line with pick-and-place feeding

Integrated final packaging line for capsules including intermittent cartoner and wrap-around case packer, multi-format box handling, statistical IPC and pick-and-place feeding for multi-layer cases.

Mechanical ventilator based on AMBU automation (assist-control and pressure-support)

A compact ventilator system that automates a manual AMBU bag into an assist-control and pressure-support ventilator, with flow and pressure sensors, monitored respiratory parameters, touchscreen interface, battery autonomy and data transfer capabilities.

AI-based wound assessment and monitoring device (image-processing software and cloud)

A medical device composed of neural-network image processing software and a cloud platform to automatically segment wound tissue, classify ulcers, compute area/volume/depth and track evolution for clinical documentation and alerts.


Services

Custom machine design and line integration

Design, engineering and supply of bespoke production machines and turnkey integration into customers' production lines for pharmaceutical, consumer and healthcare sectors.

Commissioning, FAT and on-site qualification

Factory Acceptance Testing, commissioning, on-site qualification and validation support for delivered machines and lines, including spare parts supply and technical assistance.

R&D collaboration for AI inspection and spectroscopy projects

Collaborative development services for AI-based inspection systems, automated optical testbench creation, spectroscopy integration and feasibility studies to accelerate model training and reduce time-to-validation.

Expertise Areas

  • Industrial automation for pharmaceutical and consumer packaging
  • Automated filling and sealing systems engineering
  • Machine vision and AI-driven visual inspection
  • End-of-line packaging and cartoning systems
  • Show More (6)

Key Technologies

  • Neural-network image processing (AI)
  • Machine vision and high-resolution optical imaging
  • Compensated vacuum dosing systems
  • In-process control (100% IPC) with feedback
  • Show More (6)

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