Lenkbar
Contract manufacturer and engineering services provider for orthopedic surgical devices. Provides end-to-end capabilities from concept, design and prototyping through precision machining, additive manufacturing, surface treatments, clean-room/sterile packaging, supply-chain services and regulatory support across multiple global sites with ISO 13485 and FDA-registered facilities.
Industries
Nr. of Employees
small (1-50)
Lenkbar
Products
Orthopedic implants (screws, rods, plates, interbodies, IM nails)
Manufacture of a broad range of orthopedic implants for spine, extremities and trauma in metals and polymers using machining and additive manufacturing with in-house post-processing and packaging.
Surgical instruments (forceps, cutting tools, reamers, drills)
Design and production of reusable and single-use surgical instruments including cutting tools, reamers, drills and forceps with integrated finishing workflows.
Flexible-shaft cutting tools and reamers
Flexible-shaft cutting tools and reamers produced by precision laser cutting of hypotubes to enable minimally invasive access while preserving shaft strength and rotation control.
Ergonomic instrument handles and adapters
Silicone-overmolded ergonomic handles with customization options and integrated torque-limiting/ratcheting mechanisms.
Cases, trays, caddies and sterilization systems
Custom surgical cases and trays in aluminum, stainless steel and polymers with perforation and modularity designed for cleaning, instrument identification and kitted delivery.
Screw extraction and MIS retractor systems
Catalog and custom-developed surgical systems including screw extraction kits and minimally invasive retractor systems for spine procedures.
Orthopedic implants (screws, rods, plates, interbodies, IM nails)
Manufacture of a broad range of orthopedic implants for spine, extremities and trauma in metals and polymers using machining and additive manufacturing with in-house post-processing and packaging.
Surgical instruments (forceps, cutting tools, reamers, drills)
Design and production of reusable and single-use surgical instruments including cutting tools, reamers, drills and forceps with integrated finishing workflows.
Flexible-shaft cutting tools and reamers
Flexible-shaft cutting tools and reamers produced by precision laser cutting of hypotubes to enable minimally invasive access while preserving shaft strength and rotation control.
Ergonomic instrument handles and adapters
Silicone-overmolded ergonomic handles with customization options and integrated torque-limiting/ratcheting mechanisms.
Cases, trays, caddies and sterilization systems
Custom surgical cases and trays in aluminum, stainless steel and polymers with perforation and modularity designed for cleaning, instrument identification and kitted delivery.
Screw extraction and MIS retractor systems
Catalog and custom-developed surgical systems including screw extraction kits and minimally invasive retractor systems for spine procedures.
Services
Rapid customization (catalog device customization)
Customization of catalog instruments, handles or trays including design input/output, minor design changes and updated drawings/3D models for faster deployment.
Bespoke design and NRE engineering
Full custom design services for novel devices or complex derivations, including dedicated R&D engineering, iterative design, DFM and optional testing and V&V support.
OEM turnkey package (private-label and contract manufacturing)
Turnkey solutions from concept through prototyping, manufacturing, testing and regulatory submissions, including project teams, technical files and optional distribution arrangements.
Supply-chain and inventory services
Vendor-managed inventory, automated replenishment, dock-to-stock and kitting programs to centralize sourcing and deliver fully kitted trays or kits.
Surface finishing and post-processing services
Contract finishing services including anodizing, electropolishing, passivation and coating processes for implants and instruments.
Rapid customization (catalog device customization)
Customization of catalog instruments, handles or trays including design input/output, minor design changes and updated drawings/3D models for faster deployment.
Bespoke design and NRE engineering
Full custom design services for novel devices or complex derivations, including dedicated R&D engineering, iterative design, DFM and optional testing and V&V support.
OEM turnkey package (private-label and contract manufacturing)
Turnkey solutions from concept through prototyping, manufacturing, testing and regulatory submissions, including project teams, technical files and optional distribution arrangements.
Supply-chain and inventory services
Vendor-managed inventory, automated replenishment, dock-to-stock and kitting programs to centralize sourcing and deliver fully kitted trays or kits.
Surface finishing and post-processing services
Contract finishing services including anodizing, electropolishing, passivation and coating processes for implants and instruments.
Expertise Areas
- Orthopedic device design and engineering
- Implant and instrument manufacturing (CNC and additive)
- Cutting tool design and precision grinding
- Rapid prototyping and prototype-to-production transfer
Key Technologies
- CNC turning and milling
- Gun-drilling and cannulation
- Precision grinding for cutting tools
- Metal additive manufacturing (powder bed fusion)