Avalign Technologies
Avalign Technologies is a leading manufacturer of high-quality, precision-machined surgical tools and implants for various medical and surgical specialties worldwide. The company is committed to innovation, quality, and customer satisfaction, providing comprehensive design, manufacturing, and supply chain solutions from concept to launch. With a focus on collaboration, customization, and excellence, Avalign aims to be the high-performance medical device contract supplier, improving patient outcomes through superior products and services.
Industries
Nr. of Employees
large (251-1000)
Avalign Technologies
Lake Forest, Illinois, United States, North America
Products
IM Flex Reamers
Flexible intramedullary reaming systems with modular reamer heads, monobloc construction and flute geometries designed to improve cutting action and chip evacuation.
Flex shafts (laser-cut flexible shafts)
Flexible metal shafts manufactured by laser-cutting helical convolute patterns into cannulated stainless steel tubing to deliver controlled bend, axial strength and bidirectional torque transmission.
Porous-coated implants (titanium and cobalt-chrome)
Implant components with sintered porous coatings applied to metallic substrates to support initial fixation and bone in-growth, integrated with machining processes.
SurgiBit (surgical drill bit design)
A surgical drill bit design intended to enhance control and cutting performance for orthopedic procedures.
Precision surgical drills and cutting instruments
Production-grade surgical drills, reamers, taps and fixation pins manufactured with close-tolerance grinding and finishing.
Instrument sterilization cases and thermoformed trays (Steripack)
Metal and thermoformed sterilization cases and instrument trays designed for compatibility with sterilization equipment and configured for customer-specific layouts.
IM Flex Reamers
Flexible intramedullary reaming systems with modular reamer heads, monobloc construction and flute geometries designed to improve cutting action and chip evacuation.
Flex shafts (laser-cut flexible shafts)
Flexible metal shafts manufactured by laser-cutting helical convolute patterns into cannulated stainless steel tubing to deliver controlled bend, axial strength and bidirectional torque transmission.
Porous-coated implants (titanium and cobalt-chrome)
Implant components with sintered porous coatings applied to metallic substrates to support initial fixation and bone in-growth, integrated with machining processes.
SurgiBit (surgical drill bit design)
A surgical drill bit design intended to enhance control and cutting performance for orthopedic procedures.
Precision surgical drills and cutting instruments
Production-grade surgical drills, reamers, taps and fixation pins manufactured with close-tolerance grinding and finishing.
Instrument sterilization cases and thermoformed trays (Steripack)
Metal and thermoformed sterilization cases and instrument trays designed for compatibility with sterilization equipment and configured for customer-specific layouts.
Services
End-to-end product development (concept to launch)
Engineering, prototyping, DFM/DFQ, mechanical testing, validation and project management from concept through production.
Precision contract manufacturing
Contract manufacturing of implants, instruments, cutting tools and assemblies using CNC machining, grinding, EDM, drilling and finishing.
Porous coating services for implants
Sintered porous coating application and post-process machining for titanium and cobalt-chrome implants.
Additive manufacturing and prototyping
Additive (3D) and subtractive prototyping, mechanical testing and integration with sterile processing and packaging.
Supply chain, private-labeling and warehousing
Sourcing, private-label branding, warehousing and drop-ship distribution for German specialty instruments and other product lines.
Design and manufacture of instrument cases and trays
Engineering and production of metal and thermoformed sterilization cases and instrument trays with custom silicone and coating options.
End-to-end product development (concept to launch)
Engineering, prototyping, DFM/DFQ, mechanical testing, validation and project management from concept through production.
Precision contract manufacturing
Contract manufacturing of implants, instruments, cutting tools and assemblies using CNC machining, grinding, EDM, drilling and finishing.
Porous coating services for implants
Sintered porous coating application and post-process machining for titanium and cobalt-chrome implants.
Additive manufacturing and prototyping
Additive (3D) and subtractive prototyping, mechanical testing and integration with sterile processing and packaging.
Supply chain, private-labeling and warehousing
Sourcing, private-label branding, warehousing and drop-ship distribution for German specialty instruments and other product lines.
Design and manufacture of instrument cases and trays
Engineering and production of metal and thermoformed sterilization cases and instrument trays with custom silicone and coating options.
Expertise Areas
- Precision machining and CNC manufacturing
- Orthopedic and spinal implant manufacturing
- Porous implant coating processes
- Flexible surgical instrument design and manufacturing
Key Technologies
- CNC milling and turning
- Swiss turning / mill-turn
- Wire EDM
- CNC grinding