Near Full-Body Finite Element Models to Assess Warfighter Injury Risk

Published on April 4, 2025

Injury threats to the Warfighter will continue to evolve in future multi-domain operations. Advanced computational modeling provides a powerful approach to assess injury risk in Warfighters. SwRI has developed a computational model of the human body to, among other use cases, assess the injury risk of Behind Armor Blunt Trauma, which is a non-penetrating injury resulting from the rapid deformation of a Warfighter’s armor due to blast or blunt impact.

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The team at Southwest Research Institute (SwRI)is developing computational models to assess injury risk in Warfighters resulting from exposure to various military hazards. The SwRI team has recently developed several models for injury risk analysis for 1) rib fracture during behind-armor blunt trauma, and 2) lumbar spine injury during long-flight missions. This effort is supported by the Office of Naval Research (ONR) and funded through MTEC’s Request for Project Proposals (Solicitation #18-04-I-PREDICT) for predicting incapacitation (reduction in the ability to move, shoot, and/or communicate).This project is led by Dr. Daniel Nicolella (SwRI) with key personnel including Drs. Matthew Davis (Elemance), Rob Salzar (University of Virgina), Dale Bass (Duke University), and Brian Stemper, Narayan Yoganandan, and Frank Pintar (Medical College of Wisconsin).

Injuries remainone of the largest health problems for the United States Armed Forces with statistics revealing that 10% of military personnel were hospitalized for serious injury in recent conflicts. Theseinjury threats to the Warfighter will continue to evolve in future multi-domain operations, requiring technological advancements in injury prevention and treatment, medical response planning, and equipment design. In particular, the military is concerned with injuries sustained as a result of blunt impact and blast pressure, and especially Behind Armor Blunt Trauma (BABT), which is a non-penetrating injury resulting from the rapid deformation of a Warfighter’s armor. In response, advanced computational modeling provides a powerful, high-throughput, and cost-effective approach to investigate these new threats, risks, and potentialpersonel protection equipment (PPE) design.

The SwRI team has developed a highly complex, probabilistic, near full-body finite element model with several hierarchies of validation starting from tissue level material properties up to whole body system responses.With this probabilistic model, they have developed a ribfracture injury risk analysis for BABT in both male and female body types. The model is flexible in that it can be adapted to assess injury risk in new and emerging threats. For example, in addition to BABT, SwRI has begunadapting their model to assess risk of lumbar spine injury sustained during long-duration flight missions. In this case, they implemented 3D active musculature into their model to investigate the ability of muscles to maintain an erect spine during long-duration flight, as well as how rest and recovery influences lumbar spine injury risk.

SwRI will continue validating the computational modelfor different use cases and further optimizeits stability and robustness. In parallel, they plan to develop a graphical user interface tool to accompany the model that will provide easy-to-use interfacing, advanced injury and risk analysis tools for each body component of interest, and advanced machine learning tools to hasten model outputs by predicting a response based on prior simulations.

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Southwest Research Institute (SwRI)

Southwest Research Institute (SwRI)

Southwest Research Institute (SwRI) is a nonprofit research and development organization that provides independent, premier services to government and industry clients. Founded in 1947, SwRI is committed to advancing science and technology to benefit humanity, focusing on innovative solutions that improve human health and safety. With a diverse range of technical divisions, SwRI addresses complex challenges in various fields including mechanical engineering, materials, aerospace, automotive, biomedical, and more.

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