Process for preparing 5-amino-2,3-dihydrophthalazine-1,4-dione monosodium salt

Inventors

Henry, Mark O. • Lynn, William S.

Assignees

Bach Pharma Inc

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Publication Number

US-9732043-B2

Patent

Publication Date

2017-08-15

Expiration Date


Abstract

The present invention comprises methods of manufacturing a highly purified, pharmaceutical grade phthalazinedione (for example, 5-amino-2,3-dihydrophthalazine-1,4-dione) for administration to a human or animal. The manufacturing methods identify and isolate starting materials (for example, 3-nitrophthalic acid), and prepare intermediate products (for example, 3-nitrophthalhydrazide), which are suitable for the commercial batch process production of highly purified and high-yielding intermediate products and final phthalazinedione products. In an embodiment, a solution of 3-nitrophthalhydrazide and sodium hydroxide in water is prepared and hydrogenated to yield 5-amino-2,3-dihydrophthalazine-1,4-dione.

Core Innovation

The invention describes a process for preparing 5-amino-2,3-dihydrophthalazine-1,4-dione monosodium salt (monosodium luminol) from 3-nitrophthalic acid. The process provides a mixture of 3-nitrophthalic acid and acetic acid and reacts the mixture with hydrazine hydrate to provide 3-nitrophthalhydrazide.

After forming the intermediate, the process provides a solution of 3-nitrophthalhydrazide and sodium hydroxide in water and hydrogenates the solution to provide 5-amino-2,3-dihydrophthalazine-1,4-dione monosodium salt. The disclosed manufacturing approach is directed to pharmaceutical-grade preparations, including high purity and GMP-reproducibility.

The partial content further indicates pharmaceutical-grade manufacturing of highly purified phthalazinediones under GMP, including the use of HPLC purity criteria for selecting and isolating high-purity starting material.

Claims Coverage

The document contains one independent claim directed to a process sequence for preparing 5-amino-2,3-dihydrophthalazine-1,4-dione monosodium salt, with dependent claims refining the process conditions and downstream provision of the product.

Hydrazide formation from 3-nitrophthalic acid in acetic acid with hydrazine hydrate

Providing a mixture of 3-nitrophthalic acid and acetic acid and reacting the mixture with hydrazine hydrate to provide 3-nitrophthalhydrazide.

Aqueous sodium hydroxide conversion with hydrogenation to monosodium salt

Providing a solution of 3-nitrophthalhydrazide and sodium hydroxide in water and hydrogenating the solution to provide 5-amino-2,3-dihydrophthalazine-1,4-dione monosodium salt.

The claim set further narrows the hydrogenation step by specifying temperature and pressure and a duration range, and narrows product provision by crystallizing the monosodium salt from ethanol.

Stated Advantages

High purity.

GMP-reproducibility.

Documented Applications

Pharmaceutical-grade preparations.

Pharmaceutical-grade manufacturing of highly purified phthalazinediones under GMP.

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