System and method for using a pulse flow circulation for algae cultivation

Inventors

Hazlebeck, David A.Zhang, JipingWu, Xiaoxi

Assignees

General Atomics Corp

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Publication Number

US-8541225-B2

Patent

Publication Date

2013-09-24

Expiration Date


Abstract

A system and method for using a pulse flow to circulate algae in an algae cultivation apparatus are provided. In order to counteract the negative effects of biofouling on algae cultivation equipment, a pulse flow is created to periodically move through an algae cultivation apparatus. The pulse flow will dislodge algae cells adhering to various surfaces of the apparatus, and it will also create turbulence to stir up any algae cells which may have settled onto the bottom of the apparatus. To produce an increased fluid flow rate required to create an effective pulse flow, a sump, which is periodically filled with drawn algal culture from the apparatus, is located at an elevated position above the apparatus. When released, the algal culture travels through a transfer pipe and into the apparatus with gravity causing the algal culture to flow at a very high rate.

Core Innovation

The disclosed invention relates to an algae cultivation system that uses a pulse flow to circulate algae in an algae cultivation apparatus for growing an algal culture containing a biomass. Effluent of the algal culture is collected and used to create the pulse flow that circulates through the algae cultivation apparatus to promote turbulence and resuspension.

In one aspect, the pulse flow is created by an elevated flush tank positioned above the algae cultivation apparatus to receive effluent for release into a conduit. A circulation pump draws the effluent from the algae cultivation apparatus and transfers the effluent to the flush tank, and an activator governs release of the effluent from the flush tank into the conduit to create pulse flow through the algae cultivation apparatus.

Additional embodiments include photobioreactor and raceway pond configurations, and configurations with a cultivation pond constructed with a plurality of flush gates and flush segments between the flush gates. In the sequential flush-gate configuration, the pulse flow travels one segment at a time when the flush gates are opened in sequential order, and the activator initiates release from a sump to the cultivation pond.

Additional embodiments include gas exchange using a gas exchange tank in fluid communication with the algae cultivation apparatus, where the gas exchange tank enriches the effluent with CO2. A diverting valve controls flow of effluent from the algae cultivation apparatus to the gas exchange tank, and a return pipe returns CO2-enriched effluent back to the algae cultivation apparatus.

Claims Coverage

The document provides three independent claims covering pulse-flow algae circulation using an elevated flush tank with activator-governed release, an elevated flush-tank pulse system combined with a gas exchange tank using CO2 enrichment, and a cultivation pond with flush gates where culture is stored in a sump and released so pulse flow advances one flush segment at a time in sequential order.

Elevated flush tank pulse flow circulation governed by a timer activator

An algae cultivation apparatus for growing an algal culture containing a biomass; a flush tank positioned at an elevation above the algae cultivation apparatus for receiving an effluent of the algal culture to be used to create a pulse flow into the algae cultivation apparatus; a circulation pump connected to the algae cultivation apparatus that draws the effluent and transfers the effluent to the flush tank via a conduit; and an activator including a timer set to a predetermined time interval to govern release of the effluent from the flush tank into the conduit to create a pulse flow of effluent through the algae cultivation apparatus.

CO2-enriching gas exchange with pulse-flow circulation using an activator

An algae cultivation apparatus for growing an algal culture containing a biomass; a flush tank positioned at an elevation above the algae cultivation apparatus for receiving an effluent of the algal culture to be used to create a pulse flow into the algae cultivation apparatus; a circulation pump connected to the algae cultivation apparatus that draws the effluent and transfers the effluent to the flush tank via a conduit; an activator selectively activated to release the effluent from the flush tank into the conduit to create a pulse flow; a gas exchange tank in fluid communication with the algae cultivation apparatus for receiving a portion of the effluent from the algae cultivation apparatus, wherein the gas exchange tank enriches the effluent with CO2; a diverting valve connected between the gas exchange tank and the algae cultivation apparatus for controlling flow of effluent from the algae cultivation apparatus to the gas exchange tank; and a return pipe connected between the gas exchange tank and the algae cultivation apparatus for returning the CO2-enriched effluent back to the algae cultivation apparatus.

Sequential flush-gate segment advancement from a sump by forcible release

A cultivation pond for cultivating an algal culture constructed with a plurality of flush gates, wherein the area between the flush gates is a flush segment; a main pump for circulating the algal culture through the cultivation pond; a sump used to store the algal culture, wherein the algal culture is forcibly released from the sump to create a pulse flow of algal culture through the cultivation pond, and wherein the pulse flow travels one segment at a time when the flush gates are opened in sequential order; and an activator for initiating the release of the algal culture from the sump to the cultivation pond.

Across the independent claims, the core coverage is pulse-flow circulation of an algal culture in an algae cultivation apparatus using effluent released from an elevated flush tank governed by an activator, optionally combined with a CO2-enriching gas exchange tank routed by a diverting valve and returned by a return pipe, and alternatively implemented in a cultivation pond where a sump stores culture and sequentially opened flush gates advance pulse flow one flush segment at a time.

Stated Advantages

Mitigates biofouling by dislodging attached algae cells through periodically generated pulse flow.

Creates turbulence for resuspension and improved light/nutrient exposure.

Documented Applications

Algae cultivation in an algae cultivation apparatus, including photobioreactors and raceway ponds, using pulse flow to circulate an algal culture.

Operation of a cultivation pond with multiple flush gates and flush segments, where pulse flow travels one segment at a time when flush gates are opened in sequential order.

CO2 enrichment for algae cultivation by using a gas exchange tank to enrich effluent with CO2, with diverting valve control and return of CO2-enriched effluent back to the algae cultivation apparatus.

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