Ultrasonic array for haptic rendering

Inventors

Fedder, Gary K.Rozsa, Jace

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Assignees

Member
Carnegie Mellon University
Carnegie Mellon University

Carnegie Mellon University is a global research institution based in Pittsburgh, Pennsylvania, recognized for interdisciplinary education, research, and innovation in science, engineering, arts, technology, and social sciences. The university leads advancements in artificial intelligence, robotics, digital health, and performing arts. Located in a technology-driven and culturally rich city, CMU powers real-world impact through research centers, industry engagement, workforce training, and initiatives that shape regional and global communities.

Publication Number

US-12619314-B2

Patent

Publication Date

2026-05-05

Expiration Date


Abstract

A wearable, low power, compact ultrasonic haptic device that focuses ultrasound at or below the skin's surface using a piezocomposite transducer consisting multiple arrayed acoustic pixels, each acoustic pixel comprising an array of piezocomposite pillars separated by an epoxy and topped by a metal electrode. The high efficiency of the piezocomposite transducer facilitates sufficient production of ultrasonic energy directed at a focal point at or below the surface the skin to stimulate a tactile sensation.

Core Innovation

The invention is a device for tactile ultrasound haptic rendering that uses an array of pillars composed of a piezocomposite material. A plurality of electrodes each covers a subset of the array of pillars to form an acoustic pixel. A matching layer covers the acoustic pixels, where the matching layer has an acoustic impedance between the acoustic impedance of the piezocomposite material and the acoustic impedance of a target material.

The matching layer is segmented into a plurality of segments corresponding to each acoustic pixel. Ultrasonic energy generated by the device is directed at a focal point at or below the surface of a user's skin to stimulate a tactile sensation. The device is configured to focus the ultrasound at or below the skin surface using independent element time-delayed phasing of acoustic pixels so that wavefronts converge at the focal point.

The pillars are formed as acoustic pixels from piezocomposite material using epoxy-filled high-aspect-ratio PZT pillars topped with patterned copper/tin electrodes. The acoustic impedance matching layer reduces reflection using an impedance-matching layer configuration, and an optional segmented coupling layer is described as nanoparticle-tunable. Experimental results described include measurable wavefront shaping, an amplitude increase for phased-array focusing, increased pressure for quarter-wave matching versus none, and a tactile threshold test where participants perceived tactile sensation.

Claims Coverage

The independent claim provides a complete device architecture for a tactile ultrasound system with piezocomposite pillar acoustic pixels, pixel-associated electrodes, and a segmented acoustic impedance matching layer. The inventive features focus on impedance-matched, pixel-segmented transduction and directing ultrasonic energy to a focus at or below skin to stimulate tactile sensation.

Acoustic pixel pillar array with piezocomposite pillars

An array of pillars composed of a piezocomposite material.

Electrode subsets forming acoustic pixels

A plurality of electrodes, each electrode covering a subset of the array of pillars to form an acoustic pixel.

Segmented acoustic impedance matching layer between piezocomposite and target material

A matching layer covering the acoustic pixels, the matching layer having an acoustic impedance between the acoustic impedance of the piezocomposite material and the acoustic impedance of a target material.

Pixel-corresponding segmented matching layer

The matching layer is segmented into a plurality of segments corresponding to each acoustic pixel.

Focal-point ultrasound for tactile sensation at or below skin

Ultrasonic energy generated by the device is directed at a focal point at or below the surface of a user's skin to stimulate a tactile sensation.

Overall, the claim coverage centers on combining piezocomposite pillar acoustic pixels with electrode-defined pixel subsets and a segmented acoustic impedance matching layer sized to each pixel, while directing focused ultrasonic energy at or below the skin surface to stimulate tactile sensation.

Stated Advantages

Reduced reflection via an impedance-matching layer.

Measurable wavefront shaping.

Increased amplitude for phased-array focusing.

Increased pressure for quarter-wave impedance matching compared with no matching.

Linear voltage-to-pressure relationship (R²=0.9998).

Human participants perceived tactile sensation in a preliminary tactile threshold test.

Documented Applications

Wearable low-power ultrasonic haptic rendering to stimulate tactile sensation by directing ultrasonic energy at a focal point at or below the surface of a user's skin.

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