Air detection system and method for detecting air in a pump of an infusion system

Inventors

Ruchti, Timothy L. • Markey, Brian G. • Belkin, Anatoly S. • Kotnik, Paul T. • Khair, Mohammad M.

Assignees

ICU Medical Inc

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Publication Number

US-12571665-B2

Patent

Publication Date

2026-03-10

Expiration Date


Abstract

Various systems and methods for detecting air in a chamber of an infusion system are disclosed. In one embodiment, a determination is made that air is contained in the chamber on the basis of a change in the average force exerted against the plunger utilizing a derivative spike for event detection and a systematic reduction in the average force to confirm the nature of the change. In another embodiment, a determination is made that the chamber contains air when a difference between the current force profile and a baseline force profile crosses a threshold. In an additional embodiment, a force profile is classified as being an air force profile or a liquid force profile based on extracted features of the force profile.

Core Innovation

The disclosed invention detects air in a chamber of an infusion system using a force profile based on force acting on a plunger as it moves against fluid in the chamber. The force profile is preprocessed, features comprising a shape of the force profile are extracted, and the force profile is classified as an air force profile or a liquid force profile based on the extracted features.

The system and method also identify derivative-spike event detection, comparison with a liquid-baseline force profile, resampling, and angle selection. Classification uses principal component analysis, linear discriminant analysis, k-nearest neighbor analysis, or support vector machines, with processing and thresholds adapted to infusion rate to enable processor-based air determination and alarm activation.

Claims Coverage

The claim coverage includes two inventive features directed to a method and a processor-based system for detecting air in an infusion-system chamber.

Method for detecting air in an infusion-system chamber

Preprocess a force profile based on a measurement of force acting on a plunger as the plunger moves against a chamber containing fluid; extract features from the force profile, wherein the extracted features comprise a shape of the force profile; and classify the force profile as an air force profile or a liquid force profile based on the extracted features.

Processor-based system for detecting air in an infusion-system chamber

One or more hardware processors configured to preprocess a force profile based on detected force acting on a plunger as the plunger moves against a chamber containing fluid, extract features comprising a shape of the force profile, and classify the force profile as an air force profile or a liquid force profile based on the extracted features.

The independent claims cover method and processor-based system implementations of air detection using preprocessing and shape-based classification of a plunger force profile as air or liquid.

Stated Advantages

Force sensing can supplement existing air sensors without additional hardware modifications.

Reported testing of the event-detection approach included 472 data sets with no false positives and one false negative; testing of the baseline-profile approach reported no false negatives.

Documented Applications

Detecting air in a chamber of an infusion system by classifying a plunger force profile as an air force profile or a liquid force profile.

Triggering an air alarm or shutting down an infusion pump when air is determined to be present.

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