Adjustable clamp systems and methods

Inventors

Morejohn, Dwight P. • Ibrahim, Tamer • Banchieri, Michael J. • Stephanian, Ara

Assignees

Atricure Inc

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Publication Number

US-12343064-B2

Patent

Publication Date

2025-07-01

Expiration Date


Abstract

Tissue treatment systems include an actuator handle assembly coupled with a clamp assembly having a first jaw mechanism and a second jaw mechanism. A first jaw mechanism includes a first flexible boot, a first flexible ablation member coupled with the first flexible boot, and a first rotatable jawbone disposed within the first flexible boot. A second jaw mechanism comprises a second flexible boot, a second flexible ablation member coupled with the second flexible boot, and a second rotatable jawbone disposed within the second flexible boot.

Core Innovation

The invention relates to a treatment system for forming a lesion on a tissue of a patient. The system includes an actuator handle assembly and a sliding clamp assembly coupled with the actuator handle assembly, where the sliding clamp assembly has a first jaw mechanism and a second jaw mechanism slidable relative to the first jaw mechanism.

Each jaw mechanism includes a rotatable guide and a flexible ablation member in operative association with the rotatable guide, with a flexible boot coupled to the flexible ablation member. In each jaw mechanism, the rotatable guide is configured to rotate within the corresponding flexible boot, maintaining a flexible ablation member relationship while enabling the rotatable guide to change a 3D lesion configuration through rotation within the boot.

The rotation supports reversible left/right/up/down "curve" lesion configurations while maintaining facing electrodes for bipolar clamp lesion formation. The disclosed clamp also includes multiple clamp actuation and rotation mechanisms for locking jawbone orientations at discrete orientations and maintaining rotationally stationary boots relative to the base during guide rotation.

The system further includes electrode power delivery functionality, including RF/ESU bipolar versus monopolar convertible operation, and multi-channel temperature-controlled ablation using thermocouples or temperature sensors, with optional cooling via delivery and return lumens and cooled jawbone designs. Structural compliant assemblies are described to equalize pressure and maintain contact with irregular tissue, and electrode geometries such as serpentine or fishbone are described as part of the flexible ablation member configurations.

Claims Coverage

Independent claim clm-00001 defines a lesion-forming treatment system with inventive coverage centered on a sliding bipolar clamp having two jaw mechanisms where each jaw mechanism uses a rotatable guide rotating within a flexible boot coupled to a flexible ablation member. Dependent claims in the provided set add specific rotational/boot behavior, electrode roles, adjustable inter-jaw spacing for tissue compression, and specific mechanical coupling features for rotation actuation.

Rotatable guide configured to rotate within a flexible boot

The first jaw mechanism comprises a first rotatable guide configured to rotate within the first flexible boot, and the second jaw mechanism comprises a second rotatable guide configured to rotate within the second flexible boot.

Sliding clamp assembly with slidable first and second jaw mechanisms

A sliding clamp assembly coupled with the actuator handle assembly has a first jaw mechanism and a second jaw mechanism slidable relative to the first jaw mechanism.

Flexible ablation member in operative association with a rotatable guide and coupled boot

Each jaw mechanism includes a rotatable guide and a flexible ablation member in operative association with the rotatable guide, where a flexible boot is coupled to the flexible ablation member, forming operative association while the guide rotates within the boot.

Active and ground electrodes associated with first and second flexible ablation members

The first flexible ablation member includes an active electrode and the second flexible ablation member includes a ground electrode.

Adjustable spacing between first and second jaw mechanisms for tissue compression

The treatment system includes an adjustable distance between the first jaw mechanism and the second jaw mechanism so the system can compress tissue, allowing the flexible boots and flexible ablation members to flex and conform to the shape of the tissue.

Rotationally stationary flexible boots during rotatable guide rotation

The first and second flexible boots stay rotationally stationary relative to their respective base mechanisms while the corresponding rotatable guides are rotated.

Frame button with engagement button and teeth on arms for push-and-release rotation

A first frame button includes an engagement button and arms with corresponding upper, lower, and vertical teeth.

Across the independent claim set provided, the principal inventive coverage is the sliding clamp treatment system using two jaw mechanisms in which rotatable guides rotate within flexible boots coupled to flexible ablation members, enabling lesion shaping while maintaining electrode relationships. Dependent features specify electrode roles (active/ground), adjustable inter-jaw spacing for tissue compression and boot conformity, rotational-stationary boot behavior during guide rotation, and specific push-and-release mechanical coupling geometry.

Stated Advantages

Enables reversible left/right/up/down "curve" lesion configurations through rotation while maintaining facing electrodes.

Supports configurable ablation zone shapes via changing the 3D ablation zone through rotation within the flexible boots.

Maintains electrode contact with irregular tissue by using compliant electrode/boot assemblies to equalize pressure and maintain contact.

Allows selectable RF/ESU operating modes including bipolar and monopolar convertible operation.

Provides temperature-controlled ablation using thermocouples or temperature sensors.

Supports optional cooling via delivery and return lumens and cooled jawbone designs.

Documented Applications

Not explicitly described in patent.

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