Extraction device for bone staples

Inventors

Bianchi, RiccardoBerberich, SaschaSiccardi, Francesco

Assignees

Medacta International SA

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Publication Number

US-12336710-B2

Patent

Publication Date

2025-06-24

Expiration Date


Abstract

An extraction system for bone staples provided with a first and a second element, comprising a main gripping body having a distal end and a proximal end. The device comprises, in addition, a central rod provided with a proximal end and a distal end, the latter adapted to couple with the first element of the staple. The central rod slides axially within the main gripping body between a first position and a second position by means of suitable movement means. The device has a plurality of abutment elements protruding in the axial direction from the distal end of the main body, which are arranged circumferentially around the central rod, adapted to act on the second element of the staple to obtain, in cooperation with the movement of the central rod, the separation of the second element of the staple from the first element of the staple and the removal thereof.

Core Innovation

The invention provides an extraction system comprising an extraction device and a bone staple, where the bone staple has a first element comprising a plate with a central through hole and four tips, and a second element with a central through hole placed in contact below the plate and enclosed inside a volume defined by the four tips. The extraction device includes a main gripping body with a proximal end and a distal end, and a central rod having a proximal end and a distal end that is adapted to directly couple with the first element of the staple. The central rod is axially slidable within the main gripping body between a first position and a second position.

The extraction device further comprises movement means for moving the central rod and a plurality of abutment elements protruding axially from the distal end of the main gripping body and arranged circumferentially around the central rod. The abutment elements are adapted to act on the second element of the staple to obtain, in cooperation with the movement of the central rod, separation of the second element from the first element and removal of the first element.

In refinement, a lever-to-translation conversion is implemented in which movement of a first lever actuator through a rack-and-pinion mechanism drives axial translation of the central rod. The rod travel is defined with a first position, a second position, and a third intermediate position between the first and second positions, and the distal end of the central rod includes an edge configured to engage a centrally formed undercut on the bone staple below the first element.

Geometric constraints are further specified at the third intermediate position, and an elastic spring-back element can be included to act between the central rod and an internal portion of the distal end of the main gripping body.

Claims Coverage

The document includes one independent claim directed to a bone staple extraction system, with dependent claims that add specific structural and positional refinements to the central rod actuation, engagement geometry, and rod travel positions. Across the independent claim, the inventive concept is centered on directly coupling the central rod to the staple first element and using circumferential abutment elements acting on the second element to achieve separation and removal.

Axially slidable central rod directly coupled to the first staple element with circumferential abutment elements

An extraction system comprising an extraction device and a bone staple, wherein the bone staple is provided with a first element comprising a plate with a central through hole and four tips, and a second element enclosed inside a volume defined by the four tips; the extraction device includes a main gripping body and a central rod whose distal end is adapted to directly couple with the first element; the central rod is axially slidable between a first position and a second position; the extraction device further comprises movement means for moving the central rod and a plurality of abutment elements protruding axially and arranged circumferentially around the central rod, adapted to act on the second element together with the movement of the central rod to separate the second element from the first element and remove the first element.

Rack-and-pinion conversion of a lever actuator to axial translation of the central rod

A movement mechanism for moving the central rod including a rack and a pinion linked to a first lever actuator, wherein movement of the first lever actuator rotates the pinion to drive axial translation of the central rod.

Central rod distal edge engaging a centrally formed undercut on the staple

The distal end of the central rod includes an edge that protrudes at a connection portion and is adapted to engage a centrally formed undercut on the bone staple below the first element.

Third intermediate position with connection portion overlap or containment relative to the abutment elements volume

At the third intermediate position, the connection portion between the central rod side wall and the distal end overlaps with a plane of the abutment elements’ free distal thrust ends or lies within the abutment elements’ volume, while the central rod distal end remains outside that volume.

Elastic spring-back element acting between the central rod and an internal portion of the main gripping body distal end

An elastic spring-back element is included inside the main gripping body to act between the central rod and an internal portion of the distal end of the main gripping body.

The claim set is directed to a bone staple extraction system where a central rod directly couples to the staple first element and is moved axially between positions while circumferential abutment elements act on the second element to separate and remove the first element. Dependent refinements specify rack-and-pinion lever-to-translation conversion, engagement of a centrally formed undercut using a distal edge, controlled geometry at a third intermediate rod position, and optional use of an elastic spring-back element.

Stated Advantages

Reduce breakage risk by distributing extraction forces.

Improve speed of revision removal.

Improve ease of revision removal.

Documented Applications

Revision removal of a bone staple [procedural detail omitted for safety].

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