Actuation of microchannels for optimized acoustophoresis
Inventors
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Assignees
Charles Stark Draper Laboratory Inc
DraperDraper is an independent nonprofit engineering innovation company with a legacy spanning over 90 years, dedicated to delivering transformative solutions for national security, prosperity, and global challenges. Renowned for its pioneering work in guidance, navigation, and control (GN&C) systems, Draper partners with government, industry, and academia to engineer advanced technologies in space, defense, biotechnology, and electronic systems. The company leverages multidisciplinary expertise, digital engineering, and a collaborative approach to provide field-ready prototypes, mission-critical systems, and innovative research. Draper’s mission is to ensure the nation's security and prosperity by delivering sustainable, cutting-edge solutions that address the toughest problems of today and tomorrow, while fostering an inclusive and diverse workforce. Draper also invests in the next generation of innovators through robust educational programs, including internships, co-ops, and the Draper Scholars Program, integrating academic research with real-world problem-solving.
Draper is an independent nonprofit engineering innovation company with a legacy spanning over 90 years, dedicated to delivering transformative solutions for national security, prosperity, and global challenges. Renowned for its pioneering work in guidance, navigation, and control (GN&C) systems, Draper partners with government, industry, and academia to engineer advanced technologies in space, defense, biotechnology, and electronic systems. The company leverages multidisciplinary expertise, digital engineering, and a collaborative approach to provide field-ready prototypes, mission-critical systems, and innovative research. Draper’s mission is to ensure the nation's security and prosperity by delivering sustainable, cutting-edge solutions that address the toughest problems of today and tomorrow, while fostering an inclusive and diverse workforce. Draper also invests in the next generation of innovators through robust educational programs, including internships, co-ops, and the Draper Scholars Program, integrating academic research with real-world problem-solving.
Abstract
The systems and methods of the present disclosure provide techniques for the design and use of an intermediate or transitional plate or block designed to couple acoustic energy at a given frequency from a transducer, such as a piezoelectric transducer, to one or more acoustophoretic devices, such as microfluidic channels, such that driving the chip occurs with a controlled wavelength and symmetry. Such techniques provide improved efficiency when driving a single acoustophoretic device, or for multiple acoustophoretic devices to be operated in concert from a single transducer, and therefore without complex electronics. Additionally, the techniques described herein allow for relaxed design constraints when considering transducer selection and fabrication, instead transferring design constraints to the more easily customized actuation plate.
Core Innovation
The invention provides an intermediate or transitional plate or block designed to couple acoustic energy at a given frequency from a transducer to one or more acoustophoretic devices such that driving the chip occurs with a controlled wavelength and symmetry. Such techniques provide improved efficiency when driving a single acoustophoretic device, or for multiple acoustophoretic devices to be operated in concert from a single transducer, and therefore without complex electronics. The techniques transfer design constraints from the piezoelectric element to the more easily customized actuation plate, allowing relaxed design constraints when considering transducer selection and fabrication.
The patent identifies deficiencies of conventional acoustophoresis systems that employ two or more transducers coupled directly to an acoustophoresis channel and driven out of phase, which can result in complicated electronics systems and unwanted secondary oscillations, especially when driving multiple channels. Alternatives that couple one continuous transducer directly to multiple microfluidic channels require transducers at least as large as the array of channels and can require undesirably large electrical power as size increases. The actuation plate approach is presented to address these drawbacks by providing a well-defined mechanical resonance with desired symmetry and frequency.
The actuation plate includes a first surface configured to be coupled to an acoustic transducer and a second surface, opposite the first surface, configured to be coupled to one or more microfluidic channels, and has a thickness selected such that the acoustic transducer generates a standing wave in the actuation plate that concurrently focuses target particles to flow within fluid along a center of each of the one or more microfluidic channels. Plate parameters including width, thickness, material elastic modulus, and optional grooves or slots that define beams are tunable so that the wavelength and number of standing wave nodes or antinodes correspond to the number and placement of microfluidic channels. The systems and methods separate chip design from piezoelectric element design and enable positioning each microfluidic channel on a center of a corresponding standing wave node or antinode generated in the actuation plate.
Claims Coverage
The independent claims recite three main inventive features corresponding to an actuation plate, a method of creating actuation plates, and a system comprising an acoustic transducer, microfluidic channels, and an actuation plate.
Actuation plate for acoustophoresis devices
A plate comprising a first surface configured to be coupled to an acoustic transducer and a second surface, opposite the first surface, coupled to a plurality of microfluidic channels; one or more slots defining one or more openings through the actuation plate extending perpendicular to the plurality of microfluidic channels; a thickness selected such that the acoustic transducer generates a standing wave in the actuation plate that concurrently focuses target particles to flow within fluid along a center of each of the plurality of microfluidic channels; and construction from a material having a first elastic modulus while the plurality of microfluidic channels are each constructed from a second material having a second elastic modulus different from the first elastic modulus.
Method of creating actuation plates for acoustophoresis devices
A method comprising identifying a desired frequency for an acoustic transducer; selecting a width for an actuation plate, a thickness of the actuation plate, and a material for the actuation plate having a first elastic modulus, wherein the thickness is selected such that the acoustic transducer generates a standing wave in the actuation plate that concurrently focuses target particles to flow within fluid along a center of each of a plurality of microfluidic channels and wherein the width is selected such that the standing wave generated in the actuation plate by the acoustic transducer has a plurality of standing wave nodes that each correspond to a position of a respective one of the plurality of microfluidic channels; and coupling the acoustic transducer to a first surface of the actuation plate and coupling the plurality of microfluidic channels to a second surface of the actuation plate, the second surface opposite the first surface.
System comprising an acoustic transducer, a plurality of microfluidic channels, and an actuation plate
A system comprising an acoustic transducer, a plurality of microfluidic channels, and an actuation plate that includes a first surface coupled to the acoustic transducer, a second surface coupled to the plurality of microfluidic channels opposite the first surface, and one or more slots defining one or more openings through the actuation plate extending perpendicular to the plurality of microfluidic channels, wherein the actuation plate has a thickness selected such that the acoustic transducer generates a standing wave in the actuation plate that concurrently focuses target particles to flow within fluid along a center of each of the plurality of microfluidic channels.
Collectively, the independent claims cover an actuation plate with slots and tuned thickness/material properties to generate a standing wave that focuses particles in multiple microfluidic channels, a method to select plate dimensions and material to achieve those standing wave nodes matching channel positions, and a system combining the transducer, plate, and channels to achieve concurrent focusing.
Stated Advantages
Improved efficiency when driving a single acoustophoretic device or multiple acoustophoretic devices operated in concert from a single transducer.
Operation of multiple acoustophoretic devices from a single transducer without complex electronics.
Relaxed design constraints on transducer selection and fabrication by transferring design constraints to the actuation plate.
Precise control of longitudinal vibrational modes and uniformity of acoustic actuation along the longitudinal direction of microfluidic channels.
Optimized energy transfer from the transducer to multiple channels in parallel by tuning the plate resonance to the channel resonant frequency.
Documented Applications
Washing
Concentration
Separation
Particle positioning
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