Enhanced pen-like portable device for cleaning needle-free iv-connectors

Inventors

Tüysüz, Mehmet • BASARAN, Ahmet Reha

Assignees

ASSET MEDICAL, INC. • Asset Medikal Tasarim Sanayi Ve Ticaret AS

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Publication Number

US-11931540-B1

Patent

Publication Date

2024-03-19

Expiration Date


Abstract

The present disclosure proposes a pen-like assembly of caps for cleaning and protecting needle-free iv-connectors, with an extended shelf life. An enhanced gas-tightness in sealing is arranged in-between successively arranged caps that are engaged together. A first approach is based on enhancing geometric compliance between striking surfaces, by contacting one or more material components that have different respective Shore hardness values. A second approach is based on meandering and extending a possible fluid communication route from a cavity inside a cap towards surroundings of the assembly. A third approach includes the provision of the fluid communication route with an adhesive or sealant to achieve a gas-tight sealing. A fourth approach includes circumferentially covering junctions with one or more covers that are substantially gas impermeable.

Core Innovation

The invention relates to a pen-like assembly of interengaged caps removably attached to a septum of a needle-free intravascular connector. Each cap includes a main body with a protrusion at a first end, a cavity, and an opening at a second end distal to the first end for access into the cavity. The cavity has a circumferential side surface radially facing the main axis, and the protrusion has a circumferential side surface sized and shaped to geometrically match the side surface of the cavity, enabling interpenetration when caps are successively engaged.

The main body of the cap is formed with integrated first and second material components, with the first material component having a higher hardness value than the second material component. The main body is arranged such that the second material component is radially compressed by the first material component during interpenetration between the protrusion and the respective cavity when the cap is engaged with a further and identical cap. This configuration is used to enhance gas-tight sealing between successively engaged caps, including conformity of striking surfaces and extension of a vapor escape route.

In further approaches, the sealing performance is supported by geometry and additional sealing elements between successively arranged cap junctions. Complementary circular ridges or grooves around the opening extend parallel to the main axis and have corresponding shapes and sizes for axially engaging with identical caps, and matched circumferential radial extensions and recesses provide geometrical mating. Opposing surfaces of successively arranged cap couples can be circumferentially provided with one or more adhesives or sealants around the main axis, and the junction between successively arranged caps can be covered by removable covers sized and shaped for circumferentially contacting the cap couples, including removable belt covers with perforations and/or an adhesive layer.

Claims Coverage

The partial content includes four independent claims. Across these claims, the main inventive features are organized around a cap with integrated first and second material components that enable radially compressive sealing during interpenetration, an alternating successively arranged multi-cap pattern using those two material components, successively arranged cap geometry features for matched engagement using circular ridges or grooves and/or matched circumferential extension and recess, and additional circumferential sealing measures using adhesives or sealants and/or removable covers that cover junctions between successively arranged caps.

Integrated hard and soft material components with radially compressive interpenetration sealing

A cap comprising a protrusion and a cavity with a circumferential side surface sized and shaped to geometrically match; the main body includes integrated first and second material components with the first material component having a higher hardness value than the second material component, arranged such that the second material component is radially compressed by the first material component when the cap is engaged with a further and identical cap by an interpenetration between the protrusion and respective cavity.

Alternating successively arranged caps with protrusion/cavity hardness matching

An assembly of one or more caps in which each cap has a protrusion and a cavity with circumferential side surfaces sized and shaped to geometrically match; the main body of the one or more caps comprises a first material component and the one or more caps comprises a second material component with the first material component having a higher hardness value in comparison with the second material component; the one or more caps are successively arranged in an alternating fashion so that a protrusion provided with the first material component is engaged with a cavity provided with the second material component, or vice versa.

Circular ridges or grooves for axially engaging identical caps combined with radially compressive sealing

A cap having a protrusion and a cavity with geometrically matching circumferential side surfaces; the second end of the cap is provided with one or more circular ridges or grooves around the opening extending parallel to a main axis, and the main body is provided with one or more corresponding ridges or grooves having respective shapes and sizes for geometrically matching and axially engaging with the one or more circular ridges or grooves around the opening of an identical cap; the cap further includes integrated first and second material components with the first material component having a higher hardness value than the second material component, wherein the second material component is radially compressed by the first material component when the cap is engaged with an identical cap by an interpenetration between the protrusion and respective cavity.

Circumferential adhesives or sealants and/or removable covers for junction sealing in alternating multi-cap assemblies

An assembly of one or more caps in which opposing surfaces of successively arranged couples of caps are circumferentially provided with one or more adhesives or sealants around the main axis, and the caps include integrated first and second material components with the first material component having a higher hardness value than the second material component, arranged such that successively arranged caps are alternatingly engaged between protrusions and cavities having different hardness; and in the further assembly variant, one or more couples of successively arranged caps are provided with one or more removable covers sized and shaped for circumferentially contacting the couple of caps and covering a junction between one or more successively arranged caps while maintaining the alternating engagement of the first and second hardness material components.

Across the independent claims, the coverage emphasizes a mechanically interengaging cap architecture with geometrically matching protrusion/cavity side surfaces and integrated first and second material components configured for radially compressive compression during interpenetration, extended to alternating successively arranged multi-cap assemblies. Additional coverage includes matched engagement features, circular ridges or grooves, and further junction sealing via circumferential adhesives or sealants and/or removable covers that circumferentially contact cap couples and cover cap junctions.

Stated Advantages

Enhances gas-tight sealing between successively engaged caps.

Lengthens a vapor escape route.

Improves striking-surface conformity.

Extends service life by enhancing gas-tight sealing and reducing vapor escape.

Documented Applications

Used in a needle-free intravascular connector having a septum, employing a cap or an assembly of one or more caps to enhance gas-tight sealing between successively engaged caps.

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