Controlled release dosage forms for high dose, water soluble and hygroscopic drug substances

Inventors

Allphin, ClarkPfeiffer, James

Assignees

Jazz Pharmaceuticals Inc

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Publication Number

US-10966931-B2

Patent

Publication Date

2021-04-06

Expiration Date


Abstract

Controlled release dosage forms are described herein. The controlled release formulations described herein provide prolonged delivery of high dose drugs that are highly water soluble and highly hygroscopic. In specific embodiments, controlled release dosage forms for delivery of a drug selected from GHB and pharmaceutically acceptable salts, hydrates, tautomers, solvates and complexes of GHB. The controlled release dosage forms described herein may incorporate both controlled release and immediate release formulations in a single unit dosage form.

Core Innovation

The invention relates to treating cataplexy or excessive daytime sleepiness associated with narcolepsy by delivering a formulation that includes a sustained release portion. The sustained release portion comprises a functional coating and a core, where the functional coating is deposited over the core, and the core comprises gamma-hydroxybutyrate (GHB) or pharmaceutically acceptable salts of GHB as the pharmaceutically active ingredient.

A key aspect of the sustained release portion is the use of a functional coating comprising one or more methacrylic acid-methyl methacrylate co-polymers. The functional coating is defined such that the methacrylic acid-methyl methacrylate co-polymers are from about 20% to about 50% by weight of the functional coating.

The sustained release performance is defined by dissolution behavior in deionized water at 37° C in a dissolution apparatus 2 with a paddle speed of 50 rpm, including releasing greater than about 40% of gamma-hydroxybutyrate by about 4 to about 6 hours. The disclosed dosage form concept supports time-dependent delivery intended to provide consistent sustained release of GHB over the stated period under the specified dissolution conditions.

Claims Coverage

The patent family includes at least one independent method claim and multiple dependent claims refining the formulation and dissolution performance. Across the disclosed set, the core coverage centers on a sustained-release GHB formulation with a coated core using methacrylic acid-methyl methacrylate co-polymers, together with dissolution release criteria under specified apparatus conditions.

Treating cataplexy or excessive daytime sleepiness associated with narcolepsy via sustained release GHB delivery

A method for treating cataplexy or excessive daytime sleepiness associated with narcolepsy comprising delivering to the patient a formulation with a sustained release portion comprising gamma-hydroxybutyrate and pharmaceutically acceptable salts of gamma-hydroxybutyrate.

Coated core with functional coating deposited over the core

The sustained release portion comprises a functional coating and a core, wherein the functional coating is deposited over the core and the core comprises gamma-hydroxybutyrate and pharmaceutically acceptable salts of gamma-hydroxybutyrate.

Functional coating made of methacrylic acid-methyl methacrylate co-polymers at defined weight fraction

The functional coating comprises one or more methacrylic acid-methyl methacrylate co-polymers that are from about 20% to about 50% by weight of the functional coating.

Dissolution release criterion for sustained release portion under apparatus 2 conditions

The sustained release portion releases greater than about 40% of its gamma-hydroxybutyrate by about 4 to about 6 hours when tested in a dissolution apparatus 2 in deionized water at 37° C with a paddle speed of 50 rpm.

Immediate-release portion alongside sustained release portion

The formulation includes an immediate-release portion containing gamma-hydroxybutyrate and pharmaceutically acceptable salts of gamma-hydroxybutyrate.

Hydrogenated vegetable oil and/or hydrogenated castor oil in the sustained release portion

The sustained-release portion comprises hydrogenated vegetable oil, hydrogenated castor oil, or mixtures thereof.

Specific GHB salt species in the sustained release portion

The sustained release portion comprises a calcium, lithium, potassium, sodium, or magnesium salt of gamma-hydroxybutyrate, or mixtures thereof.

Overall, the claim coverage is directed to a method of treating narcolepsy-associated cataplexy or excessive daytime sleepiness using a sustained-release GHB formulation built from a coated core. The functional coating uses methacrylic acid-methyl methacrylate co-polymers at defined weight percentages, and the sustained release portion is constrained by a dissolution release criterion in deionized water at 37° C in dissolution apparatus 2 at a paddle speed of 50 rpm, with dependent claims further refining inclusion of an immediate-release portion, excipients, and GHB salt forms.

Stated Advantages

Time-dependent sustained release of gamma-hydroxybutyrate under the specified dissolution conditions.

Reduced variability in delivery as reflected by controlled-release performance with target release over about 4 to about 12 hours and reduced Cmax/Cmin variability as described in the provided summary.

Documented Applications

Treatment of cataplexy or excessive daytime sleepiness associated with narcolepsy in a patient in need thereof using a sustained-release gamma-hydroxybutyrate formulation.

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