Methods, systems and devices for batch sampling
Inventors
WU, Florence • Huang, Yongqing • ARTHUR, TERRANCE • WHEELER, TOMMY
Assignees
Fremonta Corp • US Department of Agriculture USDA
Publication Number
US-10663446-B2
Publication Date
2020-05-26
Expiration Date
2035-02-18
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Abstract
Systems and methods for sampling within a conveyance system are provided herein, such systems and methods being particularly useful in batch sampling of food products for a targeted biological agent. In one aspect, the sampling system includes a conveyance system and one or more sampling devices positioned along a conveyance path such that at least one portion of the batch contacts a sampling medium of the one or more sampling devices. In another aspect, sampling devices are provided that allow a sampling member to be secured in a sampling position for batch testing and readily removed after sampling and tested. The systems, devices and methods herein provide improved sampling coverage of the entire batch and reduce waste and inefficiency as compared to conventional batch sampling methods.
Core Innovation
This invention relates to batch sampling for detection of a targeted agent within a batch of products, particularly useful for detecting biological agents such as pathogens in animal food products like beef trimmings. The system includes a conveyance system with one or more sampling devices positioned along the conveyance path so that a portion of the batch contacts a sampling medium, which retains residue for subsequent testing to assess the presence of the targeted agent.
Current batch sampling methods in food production, especially for beef trimmings, face issues including limited sampling coverage, particularly sampling only from the top of large batches, labor intensiveness, and substantial destruction of product during testing. For example, the conventional N=60 method samples a relatively small portion and leaves much of the product unsampled, risking contamination in consumer products despite negative test results in trim sampling.
The invention addresses these issues by providing sampling devices and methods that improve sampling coverage across the entire batch conveyed along the conveyance path while reducing product waste and increasing efficiency. The sampling devices include easily removable sampling members with porous surfaces like sponges or filaments that capture liquid or solid residues from conveyed items. These devices are designed for simple attachment and removal, facilitating batch-specific sampling and improved accuracy without destroying uncontaminated product.
Claims Coverage
The claims include three independent claims covering sampling devices and methods for batch sampling using a conveyance system with attachable sampling pads or sheets.
Sampling device with removable sampling pad and releasable attachment
A sampling device comprising a porous sampling pad or sheet configured to retain solid and/or liquid residue of items conveyed by the system, attached to a support plate which is fixedly yet releasably attached to a base plate. The base plate attaches to the conveyance system, and the support plate holds the pad in a stationary sampling position. The sampling pad is removable for testing and replacement, and the support plate is releasably attached to the base plate for cleaning.
Method of sampling for a targeted agent using a stationary sampling device
A method comprising mounting the sampling device on a conveyance system at a stationary sampling position, conveying items such that they contact the sampling pad or sheet, removing the pad after contact for testing, and testing for the presence of the targeted agent. Testing can include culturing for biological agents by adding nutrient broth and incubating to detect agent presence.
Sampling device with channel base and frame for securing sampling pad with windows
A sampling device with a base having a lengthwise channel and planar support for the sampling pad or sheet. A frame is slid over the pad within the channel, securing it in a stationary sampling position. The frame includes windows exposing a majority of the porous sampling surface to allow sampling. The base attaches to the conveyance system with coupling mechanisms.
Sampling device with overlay frame and releasable latches for securing the sampling pad
A sampling device comprising a base with a planar support portion, an overlay frame fitted over the sampling pad and attached to the base using releasable latches. The overlay frame overlaps multiple edges of the sampling pad holding it stationary during sampling. The latches are releasable to remove the frame and the sampling pad.
The independent claims collectively cover sampling devices with porous pads or sheets secured in stationary positions along conveyance systems for exposing conveyed items to the sampling medium, with removable and replaceable sampling members for testing various targeted agents including biological agents. Methods claim the use of these sampling devices for collecting samples during conveyance and testing using culturing techniques or spectroscopy, particularly applicable to batch food products like meat trimmings.
Stated Advantages
Provides improved sampling coverage of the entire batch as compared to conventional methods.
Reduces waste and inefficiency by avoiding unnecessary destruction of uncontaminated product.
Simplifies sampling through easily removable and replaceable sampling members.
Enhances ease and efficiency of sampling, including use with existing conveyance systems.
Allows higher confidence testing without slowing down production, by associating sampled medium with specific batches.
Documented Applications
Batch sampling in the beef industry for detecting biological pathogens such as E. coli O157:H7 in beef trimmings.
Batch sampling of food products for detection of biological or chemical agents.
Sampling industrial products or raw materials to detect contaminants rendering batches unsuitable for production or sale.
Sampling shipments of goods or luggage batches for prohibited substances such as explosives or biohazards during transportation loading.
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