Plastikon Industries


Contract plastics manufacturer with global facilities providing injection molding, blow/fill/seal aseptic filling, thermoforming, prototyping, tooling and associated downstream services for healthcare, pharmaceutical and industrial customers. Offers cleanroom production, on-site analytical and microbiology laboratories, program management, and quality/regulatory systems including FDA registrations and multiple ISO certifications.

Industries

Plastics Manufacturing

Nr. of Employees

medium (51-250)

Plastikon Industries

Lawrence, Kansas, United States


Products

Thermoformed packaging and trays

Thermoformed trays, inserts, blister packs and surgical kit components manufactured using continuous, in-line, cut-sheet and vacuum/pressure forming processes.

Medical and diagnostic plastic components

Injection-molded components such as microplates, PCR tubes, reagent reservoirs, cartridges, bottles and other diagnostic and labware items.

Sterile-filled liquid products in custom containers

Custom blow-molded containers filled via aseptic BFS processes for sterile liquids, emulsions and creams across a range of fill volumes.

Plastic Engineering & Design Services

Comprehensive plastics design, engineering, modeling, product development, and project management services by Plastikon Industries.

Sterile and Nonsterile Liquid Product Platform

Advanced Blow/Fill/Seal (BFS) technology platform providing aseptic and sterile filling of solutions for the medical device and pharmaceutical industries.

Medical Device Products

Contract manufacturing services and production of medical-grade plastic products meeting strict FDA standards.

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Services

End-to-end contract manufacturing of plastic components using injection molding, blow molding and thermoforming with cleanroom options and secondary operations.

Blow/Fill/Seal aseptic filling with formulation development, validated equipment, cGMP microbiology and analytical release testing.

Rapid prototyping using additive and traditional methods, design validation, FMEA and short-run production to support product development cycles.

Design and fabrication of production molds, rapid tooling, multi-cavity molds and tooling support including spare parts and tooling progress reporting.

Class 10K/100K assembly, specialized packaging, environmental monitoring and contamination control for medical and diagnostic products.

Program-level account and project management using APQP/OHBEYA protocols, JIT supply strategies and proprietary kanban inventory support.

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Expertise Areas

  • Plastic injection molding
  • Aseptic filling and blow/fill/seal manufacturing
  • Thermoforming and packaging
  • Tooling and mold fabrication
  • Show More (4)

Key Technologies

  • Blow/Fill/Seal (BFS) systems
  • Multi-shot and gas-assist injection molding
  • Thermoforming (vacuum, pressure, in-line)
  • 3D printing (SLA, SLS, FDM)
  • Show More (6)

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