Bioreactors.net


Bioreactors.net is an innovative Latvian company with over 20 years of experience in designing and manufacturing laboratory, pilot, and industrial scale bioreactors. They focus on custom, innovation-driven solutions that are cost-efficient and user-friendly, featuring advanced controls, novel magnetic drives, and fully automated production lines to meet diverse application needs and GMP compliance.

Industries

biotechnology
manufacturing

Nr. of Employees

small (1-50)

Bioreactors.net


Products

Laboratory-scale bioreactor systems (1–15 L)

Autoclavable glass and double-bottom metallic small-scale bioreactors with magnetic aseptic drives, integrated temperature control (including Peltier option), peristaltic dosing pumps, and PLC-based control panels.

Pilot-scale stainless-steel bioreactors (10–35,000 L)

Customizable pilot fermenters with 316L product-contact surfaces, insulated jackets, magnetic coupling agitators, technological skids, and control cabinets with Siemens PLCs for scale-up and small-scale production.

Industrial bioreactor systems and fully automated production lines

Custom engineered industrial bioreactors and complete automated lines (seed to production fermenters) with CIP/SIP, multi-tiered automation, SCADA integration, and qualification support suitable for vaccine, enzyme and commodity bioproduction.

Magnetic mixer assemblies and impeller modules

Ready-to-install magnetic rotor assemblies with impeller blades (Rushton, pitched-blade, viscous-liquid designs), available bushings and flanges for top/bottom installation and refurbishing existing vessels.

All-in-one bioprocess development software

Node-based bioprocess development software supporting DoE, process control, data acquisition, statistical analysis, soft-sensor development and MPC for fed-batch optimization; ships with a communication hub supporting multiple sensors and actuators.

Technological skids and control cabinets

Stainless-steel control cabinets with PLCs (Siemens S7‑1500), touch displays, UPS, 24V power and communication modules, plus skids for automated supply of air, steam, clean steam, cooling and condensate return.


Services

Specification, fabrication and delivery of laboratory, pilot and industrial bioreactors including stainless‑steel vessels, insulation, ports and finish to meet process requirements.

PLC programming, control cabinet assembly, Profinet/Ethernet/Profibus connectivity, and SCADA implementation including 21 CFR Part 11‑compliant options.

Supply of modular skids for media, steam, gas and cooling management to convert new or existing stainless-steel vessels into automated bioreactors.

Provision of mobile and stationary CIP/SIP units with automated recipe control, dosing systems, and circulation pumps sized for 20–1000 L vessels and larger custom installations.

Development and deployment of SCADA solutions for visualization, data archiving, alarm and user management, including MODBUS, OPC and 21 CFR Part 11 compliant variants.

Full-cycle project services including engineering documentation, FAT, SAT, installation, start-up and staff training for automated bioprocess systems.

View All Services

Expertise Areas

  • Bioreactor design and scale-up
  • Process automation and PLC/SCADA integration
  • Model-based fed-batch control and MPC
  • CIP/SIP design and sterilization workflows
  • Show More (6)

Key Technologies

  • Magnetically coupled agitators (multi-rotor coupling)
  • Model predictive control (MPC) for fed-batch
  • SCADA systems with OPC/MODBUS connectivity
  • PLC integration (Siemens Simatic S7 series and other major PLCs)
  • Show More (9)

News & Updates

A closed system with bioreactors of various volumes, featuring heat-insulated pipelines, aseptic valves, and CIP/SIP systems, compliant with 21 CFR Part 11.

ISO 9001:2015 Certification

Bioreactors.net's quality system is certified by Bureau Veritas, ensuring high standards in design and manufacturing.


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